How to identify worn out air compressor components and when to replace

 

An air compressor is a vital component in many industrial operations that power tools and equipment. That is why any downtime related to parts of air compressor failure can directly impact productivity, efficiency, and reliability. For that, regular maintenance can play an essential role in running effectively and efficiently air compressor components. If you don’t service the compressor in timely intervals it can cause more wear and tear on air compressor components, leading to unexpected breakdowns. But don’t worry! Here, we will guide you through common signs for worn-out parts of air compressor that indicate the time to replace.

Common signs to identify worn-out air compressor components and time to replace:

An air compressor is not just a piece of equipment; it is the silent workhorse of your operation. And when it shows signs of distress, it indicates a warning sign to repair or replace. Let’s take a look in depth!

Loss of pressure & output:

If the air compressor output pressure is lower than usual, The internal parts of air compressor may get damaged or worn out. Operating in such conditions can lead to hazards.

Why this happened:

• Worn piston rings can leak air instead of compressing it.
• Leaky intake or discharge valves can reduce pressure.
• Gaskets and seals spoil over time.

What to do:

• Schedule a leak test.
• Check piston rings and valve – replace it if needed.
• Check all connections and tighten them if they loosen.
• Replace gaskets and seals after 2-3 years of use.

Block or dirty filters:

Oil can contaminate compressed air systems when there is an issue with the oil separator. When oil carried over the air gets contaminated, it causes damage to the downstream equipment impact to blog the filters.

Why this happened:

• Dust, debris, moisture, and waste can block intake filters.
• A dirty filter can load the compressor to work harder and impact its lifespan.

What to do:

• Regularly clean or replace the filter as recommended by the industrial compressor manufacturer.
• Check the internal air compressor components for dust buildup, especially the cooling fins.

Oil or air leaks:

Worn-out or damaged hoses, joints, connectors, or fitting is the main cause of air leaks. If your air compressor is making puddle sounds or hissing sounds indicate leaking.

Why this happened:

• Cracked or worn-out gaskets.
• Loose drain valve or hose connection.
• A tank contains dust or debris.

What to do:

• Use soapy water in the tank to find air leaks and notice the bubbles.
• Replace worn gaskets if needed.
• Drain moisture regularly from the tank and tighten to loose connections.

Overheating:

Air compressors are designed to operate at specific temperatures. Operating at higher temperatures can damage rubber, components, seals, and gaskets. If you notice your air compressor is too hot to touch, it indicates an initial shutdown.

Why this happened:

• Inadequate oil level or dirty oil.
• There is not enough space around air compressors for ventilation.
• Overuse or continuous working operation without any rest.

What to do:

• Give a hold to air compressors for at least 30 minutes to cool down air compressor components.
• Make sure air compressors are around enough space for ventilation.
• Check the oil level or color of the oil. If it needs to be replaced, then you must change it with the industrial compressor manufacturer recommended.

Unusual noise or vibration:

An unusual sound could be a sign of worn-out or damaged parts. If you notice such things, immediately shoot down the compressor. This vibration becomes due to worn-out bearings and piston rings; sometimes may happen due to electrical delay issues.

Why this happened:

• Loose and cracked belts.
• Worn-out bearings and piston rings.
• Overuse of operation and getting too hot.
• Electrical delay issues.

What to do:

• Turn off air compressors immediately.
• Inspect belts, bearings, and piston rings and replace them if needed.
• Lubricate moving parts.

Summary:

Air compressors need regular maintenance and periodic replacement of parts of air compressor that get destroyed with continuous use. By changing the worn-out components in time, you can ensure optimal functioning and better durability of your unit while also saving time and money on unnecessary repairs. To know more information, visit www.indoair.in